1999-2026 Yamaha YZ250Maintenance schedule
Motocross - 250cc two-stroke
Scheduled against races ridden and approximate engine hours (2.5 h per race).
Verified
Open the hour meter toolEvery interval on this page was read directly from the OEM chart.
Intervals
- After break-in
- Every race (about 2.5 hours)
- Every third race (about 7.5 hours)
- Every fifth race (about 12.5 hours)
- As required
Full schedule (65 items)
| Item | Action | Interval |
|---|---|---|
AIR FILTER Clean and lubricate | Clean, Lubricate | Every 2.5 hrs Also marked: After break-in |
AND DUST SEAL Clean and lube | Clean | Every 2.5 hrs Also marked: After break-in |
BEARING Inspect | Inspect | Every 2.5 hrs |
BLE Check routing and connection | Inspect | Every 2.5 hrs Also marked: After break-in |
BLE Lubricate | Lubricate | Every 2.5 hrs Also marked: After break-in |
BOLTS Retighten | Inspect | Every 2.5 hrs Also marked: After break-in |
BRAKES Adjust lever position and pedal height | Adjust | Every 2.5 hrs Also marked: After break-in |
BRAKES Lubricate pivot point | Lubricate | Every 2.5 hrs Also marked: After break-in |
BRAKES Check brake disc surface | Inspect | Every 2.5 hrs Also marked: After break-in |
BRAKES Check fluid level and leakage | Inspect | Every 2.5 hrs Also marked: After break-in |
BRAKES Retighten brake disc bolts, caliper bolts, master cylinder bolts and union bolts | Inspect | Every 2.5 hrs Also marked: After break-in |
CARBURETOR Inspect, adjust and clean | Clean, Adjust | Every 2.5 hrs Also marked: After break-in |
CLUTCH Inspect and adjust | Adjust | Every 2.5 hrs Also marked: After break-in |
COOLING SYSTEM Check coolant level and leakage | Inspect | Every 2.5 hrs Also marked: After break-in |
COOLING SYSTEM Inspect hoses | Inspect | Every 2.5 hrs |
CYLINDER Inspect and clean | Clean | Every 2.5 hrs Also marked: After break-in |
CYLINDER HEAD Inspect and clean | Clean | Every 2.5 hrs Also marked: After break-in |
CYLINDER HEAD Retighten | Inspect | Every 2.5 hrs Also marked: After break-in |
DRIVE CHAIN Lubricate, slack, alignment | Lubricate | Every 2.5 hrs Also marked: After break-in |
FRAME Clean and inspect | Clean | Every 2.5 hrs Also marked: After break-in |
FRONT FORKS Inspect and adjust | Adjust | Every 2.5 hrs Also marked: After break-in |
ING ROD Inspect, lube and retighten | Inspect | Every 2.5 hrs Also marked: After break-in |
MUFFLER Inspect | Inspect | Every 2.5 hrs Also marked: After break-in |
MUFFLER Retighten | Inspect | Every 2.5 hrs Also marked: After break-in |
PISTON Inspect and clean | Clean | Every 2.5 hrs Also marked: After break-in |
PISTON RING Inspect | Inspect | Every 2.5 hrs Also marked: After break-in |
REAR SHOCK ABSORBER Inspect and adjust | Adjust | Every 2.5 hrs Also marked: After break-in |
REAR SHOCK ABSORBER Retighten | Inspect | Every 2.5 hrs Also marked: After break-in |
ROLLERS Inspect | Inspect | Every 2.5 hrs Also marked: After break-in |
STEERING HEAD Inspect free play and retighten | Inspect | Every 2.5 hrs Also marked: After break-in |
SWINGARM Inspect, lube and retighten | Inspect | Every 2.5 hrs Also marked: After break-in |
TIRE, WHEELS Inspect air pressure, wheel runout, tire wear and spoke looseness | Inspect | Every 2.5 hrs Also marked: After break-in |
TIRE, WHEELS Retighten sprocket bolt | Inspect | Every 2.5 hrs Also marked: After break-in |
YPVS Inspect and clean | Clean | Every 2.5 hrs Also marked: After break-in |
FUEL TANK, COCK Clean and inspect | Clean | Every 7.5 hrs Also marked: After break-in |
PISTON RING Replace | Replace | Every 7.5 hrs Also marked: As required |
REAR SHOCK ABSORBER Lube | Inspect | Every 7.5 hrs Also marked: As required |
SPARK PLUG Inspect and clean | Clean | Every 7.5 hrs Also marked: After break-in |
TIRE, WHEELS Inspect bearings | Inspect | Every 7.5 hrs |
TIRE, WHEELS Lubricate | Lubricate | Every 7.5 hrs |
CRANK Inspect and clean | Clean | Every 12.5 hrs Also marked: As required |
FRONT FORKS Replace oil | Replace | Every 12.5 hrs Also marked: After break-in |
MUFFLER Clean | Clean | Every 12.5 hrs |
PISTON Replace | Replace | Every 12.5 hrs Also marked: As required |
ROTOR NUT Retighten | Inspect | Every 12.5 hrs Also marked: After break-in |
STEERING HEAD Clean and lube | Clean | Every 12.5 hrs |
TRANSMISSION Replace oil | Replace | Every 12.5 hrs Also marked: After break-in |
AIR FILTER Replace | Replace | One time Also marked: As required |
BEARING Replace | Replace | One time Also marked: As required |
BRAKES Replace pads | Replace | One time Also marked: As required |
BRAKES Replace brake fluid | Replace | One time Also marked: As required |
CLUTCH Replace | Replace | One time Also marked: As required |
COOLING SYSTEM Check radiator cap operation | Inspect | One time Also marked: As required |
COOLING SYSTEM Replace coolant | Replace | One time Also marked: As required |
CYLINDER Replace | Replace | One time Also marked: As required |
DRIVE CHAIN Replace | Replace | One time Also marked: As required |
FRONT FORKS Replace oil seal | Replace | One time Also marked: As required |
GUIDE BAR Inspect | Inspect | One time Also marked: As required |
MUFFLER Replace fiber | Replace | One time Also marked: As required |
PROTECTOR GUIDE Replace | Replace | One time Also marked: As required |
SPARK PLUG Replace | Replace | One time Also marked: As required |
STEERING HEAD Replace bearing | Replace | One time Also marked: As required |
TIRE, WHEELS Replace bearings | Replace | One time Also marked: As required |
TRANSMISSION Inspect | Inspect | One time Also marked: As required |
TRANSMISSION Replace bearing | Replace | One time Also marked: As required |
Every row above is factory schedule, straight from the chart. Intervals are shown in hrs.
Specs
From the 2015 manual's technical data section. Check yours before buying — these change between model years.
- Displacement
- 249 cm3 (8.76 Imp oz, 8.42 US oz)
- Bore × stroke
- 66.4 × 72 mm (2.6 × 2.8 in)
- Spark plug
- PWK38S/KEIHIN
- Plug gap
- 0.5–0.6 mm (0.020–0.024 in)
- Engine oil
- periodic change: 0.75 L (0.66 Imp qt, 0.79 US qt)
- total: 0.80 L (0.70 Imp qt, 0.85 US qt)
- Coolant
- capacity: 1.20 L (1.06 Imp qt, 1.27 US qt)
- Fuel
- tank: 8.0 L (1.8 Imp gal, 2.1 US gal)
- Tire pressure (cold)
- front: 100 kPa (1.00 kgf/cm2, 15 psi)
- rear: 100 kPa (1.00 kgf/cm2, 15 psi)
- Secondary reduction
- 3.571 (50/14)
Legend
- Y — Service this item at this interval (marked in the OEM chart)
Chart notes
- 1. Items marked with an asterisk in the manual should be performed by a Yamaha dealer - they need special tools, data and technical skills.
- 2. Calendar items (coolant every two years, brake fluid every year, fuel hose every four years) sit in the Remarks column, not in the race columns.
From the manual
- Service life of parts varies significantly with the environment the machine runs in (rain, dirt); inspect earlier if conditions are harsh.
- Periodic inspection is essential to make full use of machine performance.
Source: 2015 Yamaha YZ250 Owner's Service Manual · Chart read from the 2015 manual. Intervals change between model years — confirm against yours.
Always confirm intervals, torque specs and part numbers against your own service manual. This site is a shopping aid, not a repair manual.
Open the hour meter tool