1999-2026 Yamaha YZ250Maintenance schedule

Motocross - 250cc two-stroke

Scheduled against races ridden and approximate engine hours (2.5 h per race).

Verified

Every interval on this page was read directly from the OEM chart.

Open the hour meter tool

Intervals

  • After break-in
  • Every race (about 2.5 hours)
  • Every third race (about 7.5 hours)
  • Every fifth race (about 12.5 hours)
  • As required

Full schedule (65 items)

1999-2026 Yamaha YZ250 scheduled maintenance items and intervals
ItemActionInterval
AIR FILTER
Clean and lubricate
Clean, Lubricate
Every 2.5 hrs
Also marked: After break-in
AND DUST SEAL
Clean and lube
Clean
Every 2.5 hrs
Also marked: After break-in
BEARING
Inspect
Inspect
Every 2.5 hrs
BLE
Check routing and connection
Inspect
Every 2.5 hrs
Also marked: After break-in
BLE
Lubricate
Lubricate
Every 2.5 hrs
Also marked: After break-in
BOLTS
Retighten
Inspect
Every 2.5 hrs
Also marked: After break-in
BRAKES
Adjust lever position and pedal height
Adjust
Every 2.5 hrs
Also marked: After break-in
BRAKES
Lubricate pivot point
Lubricate
Every 2.5 hrs
Also marked: After break-in
BRAKES
Check brake disc surface
Inspect
Every 2.5 hrs
Also marked: After break-in
BRAKES
Check fluid level and leakage
Inspect
Every 2.5 hrs
Also marked: After break-in
BRAKES
Retighten brake disc bolts, caliper bolts, master cylinder bolts and union bolts
Inspect
Every 2.5 hrs
Also marked: After break-in
CARBURETOR
Inspect, adjust and clean
Clean, Adjust
Every 2.5 hrs
Also marked: After break-in
CLUTCH
Inspect and adjust
Adjust
Every 2.5 hrs
Also marked: After break-in
COOLING SYSTEM
Check coolant level and leakage
Inspect
Every 2.5 hrs
Also marked: After break-in
COOLING SYSTEM
Inspect hoses
Inspect
Every 2.5 hrs
CYLINDER
Inspect and clean
Clean
Every 2.5 hrs
Also marked: After break-in
CYLINDER HEAD
Inspect and clean
Clean
Every 2.5 hrs
Also marked: After break-in
CYLINDER HEAD
Retighten
Inspect
Every 2.5 hrs
Also marked: After break-in
DRIVE CHAIN
Lubricate, slack, alignment
Lubricate
Every 2.5 hrs
Also marked: After break-in
FRAME
Clean and inspect
Clean
Every 2.5 hrs
Also marked: After break-in
FRONT FORKS
Inspect and adjust
Adjust
Every 2.5 hrs
Also marked: After break-in
ING ROD
Inspect, lube and retighten
Inspect
Every 2.5 hrs
Also marked: After break-in
MUFFLER
Inspect
Inspect
Every 2.5 hrs
Also marked: After break-in
MUFFLER
Retighten
Inspect
Every 2.5 hrs
Also marked: After break-in
PISTON
Inspect and clean
Clean
Every 2.5 hrs
Also marked: After break-in
PISTON RING
Inspect
Inspect
Every 2.5 hrs
Also marked: After break-in
REAR SHOCK ABSORBER
Inspect and adjust
Adjust
Every 2.5 hrs
Also marked: After break-in
REAR SHOCK ABSORBER
Retighten
Inspect
Every 2.5 hrs
Also marked: After break-in
ROLLERS
Inspect
Inspect
Every 2.5 hrs
Also marked: After break-in
STEERING HEAD
Inspect free play and retighten
Inspect
Every 2.5 hrs
Also marked: After break-in
SWINGARM
Inspect, lube and retighten
Inspect
Every 2.5 hrs
Also marked: After break-in
TIRE, WHEELS
Inspect air pressure, wheel runout, tire wear and spoke looseness
Inspect
Every 2.5 hrs
Also marked: After break-in
TIRE, WHEELS
Retighten sprocket bolt
Inspect
Every 2.5 hrs
Also marked: After break-in
YPVS
Inspect and clean
Clean
Every 2.5 hrs
Also marked: After break-in
FUEL TANK, COCK
Clean and inspect
Clean
Every 7.5 hrs
Also marked: After break-in
PISTON RING
Replace
Replace
Every 7.5 hrs
Also marked: As required
REAR SHOCK ABSORBER
Lube
Inspect
Every 7.5 hrs
Also marked: As required
SPARK PLUG
Inspect and clean
Clean
Every 7.5 hrs
Also marked: After break-in
TIRE, WHEELS
Inspect bearings
Inspect
Every 7.5 hrs
TIRE, WHEELS
Lubricate
Lubricate
Every 7.5 hrs
CRANK
Inspect and clean
Clean
Every 12.5 hrs
Also marked: As required
FRONT FORKS
Replace oil
Replace
Every 12.5 hrs
Also marked: After break-in
MUFFLER
Clean
Clean
Every 12.5 hrs
PISTON
Replace
Replace
Every 12.5 hrs
Also marked: As required
ROTOR NUT
Retighten
Inspect
Every 12.5 hrs
Also marked: After break-in
STEERING HEAD
Clean and lube
Clean
Every 12.5 hrs
TRANSMISSION
Replace oil
Replace
Every 12.5 hrs
Also marked: After break-in
AIR FILTER
Replace
Replace
One time
Also marked: As required
BEARING
Replace
Replace
One time
Also marked: As required
BRAKES
Replace pads
Replace
One time
Also marked: As required
BRAKES
Replace brake fluid
Replace
One time
Also marked: As required
CLUTCH
Replace
Replace
One time
Also marked: As required
COOLING SYSTEM
Check radiator cap operation
Inspect
One time
Also marked: As required
COOLING SYSTEM
Replace coolant
Replace
One time
Also marked: As required
CYLINDER
Replace
Replace
One time
Also marked: As required
DRIVE CHAIN
Replace
Replace
One time
Also marked: As required
FRONT FORKS
Replace oil seal
Replace
One time
Also marked: As required
GUIDE BAR
Inspect
Inspect
One time
Also marked: As required
MUFFLER
Replace fiber
Replace
One time
Also marked: As required
PROTECTOR GUIDE
Replace
Replace
One time
Also marked: As required
SPARK PLUG
Replace
Replace
One time
Also marked: As required
STEERING HEAD
Replace bearing
Replace
One time
Also marked: As required
TIRE, WHEELS
Replace bearings
Replace
One time
Also marked: As required
TRANSMISSION
Inspect
Inspect
One time
Also marked: As required
TRANSMISSION
Replace bearing
Replace
One time
Also marked: As required

Every row above is factory schedule, straight from the chart. Intervals are shown in hrs.

Specs

From the 2015 manual's technical data section. Check yours before buying — these change between model years.

Displacement
249 cm3 (8.76 Imp oz, 8.42 US oz)
Bore × stroke
66.4 × 72 mm (2.6 × 2.8 in)
Spark plug
PWK38S/KEIHIN
Plug gap
0.5–0.6 mm (0.020–0.024 in)
Engine oil
  • periodic change: 0.75 L (0.66 Imp qt, 0.79 US qt)
  • total: 0.80 L (0.70 Imp qt, 0.85 US qt)
Coolant
  • capacity: 1.20 L (1.06 Imp qt, 1.27 US qt)
Fuel
  • tank: 8.0 L (1.8 Imp gal, 2.1 US gal)
Tire pressure (cold)
  • front: 100 kPa (1.00 kgf/cm2, 15 psi)
  • rear: 100 kPa (1.00 kgf/cm2, 15 psi)
Secondary reduction
3.571 (50/14)

Legend

  • YService this item at this interval (marked in the OEM chart)

Chart notes

  • 1. Items marked with an asterisk in the manual should be performed by a Yamaha dealer - they need special tools, data and technical skills.
  • 2. Calendar items (coolant every two years, brake fluid every year, fuel hose every four years) sit in the Remarks column, not in the race columns.

From the manual

  • Service life of parts varies significantly with the environment the machine runs in (rain, dirt); inspect earlier if conditions are harsh.
  • Periodic inspection is essential to make full use of machine performance.
Source: 2015 Yamaha YZ250 Owner's Service Manual · Chart read from the 2015 manual. Intervals change between model years — confirm against yours.

Always confirm intervals, torque specs and part numbers against your own service manual. This site is a shopping aid, not a repair manual.

Open the hour meter tool