2012-2016 KTM 350 EXC-F / 350 XCF-W (incl. Six Days, Factory Edition)Maintenance schedule
Enduro - 350cc four-stroke
Scheduled against engine operating hours (some columns also keyed to races, motorsport use, or calendar months).
Verified
Open the hour meter toolEvery interval on this page was read directly from the OEM chart.
Intervals
- Once after 1 operating hour
- Every 15 operating hours
- Every 30 operating hours/after every race
- Once after 15 operating hours
- Every 45 operating hours
- Every 135 operating hours/every 70 operating hours when used for motorsports
- Annually
Full schedule (66 items)
| Item | Action | Interval | Chart |
|---|---|---|---|
Adjust the idle speed | Adjust | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Change the engine oil and oil filter, clean the oil screen | Replace, Clean | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Change the fuel screen | Replace | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Check all hoses (e. g., fuel, cooling, bleeding, drainage) and sleeves for cracking, leaks, and incorrect routing | Inspect | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Check and charge the battery | Inspect | Every 15 hrs | Required work |
Check that the cables are undamaged, routed without sharp bends and set correctly | Inspect | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Check that the electrical equipment is functioning properly | Inspect | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Check that the radiator fan is functioning properly | Inspect | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Check the antifreeze and coolant level | Inspect | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Check the brake discs | Inspect | Every 15 hrs | Required work |
Check the brake fluid level of the front brake | Inspect | Every 15 hrs | Required work |
Check the brake lines for damage and leakage | Inspect | Every 15 hrs | Required work |
Check the cables for damage and routing without sharp bends | Inspect | Every 15 hrs | Required work |
Check the chain tension | Inspect | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Check the chain, rear sprocket, engine sprocket and chain guide | Inspect | Every 15 hrs | Required work |
Check the frame and swingarm | Inspect | Every 15 hrs | Required work |
Check the free travel of the foot brake lever | Inspect | Every 15 hrs | Required work |
Check the free travel of the hand brake lever | Inspect | Every 15 hrs | Required work |
Check the front brake linings | Inspect | Every 15 hrs | Required work |
Check the fuel pressure | Inspect | Every 15 hrs | Required work |
Check the headlight setting | Inspect | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Check the heim joints at the top and bottom of the shock absorber | Inspect | Every 15 hrs | Required work |
Check the rear brake fluid level | Inspect | Every 15 hrs | Required work |
Check the rear brake linings | Inspect | Every 15 hrs | Required work |
Check the rim run-out | Inspect | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Check the screws and nuts for tightness | Inspect | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Check the spoke tension | Inspect | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Check the steering head bearing play | Inspect | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Check the tire air pressure | Inspect | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Check the tire condition | Inspect | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Check the wheel bearing for play | Inspect | Every 15 hrs | Required work |
Check the wheel hubs | Inspect | Every 15 hrs | Required work |
Check/correct the fluid level of the hydraulic clutch | Inspect | Every 15 hrs | Required work |
Clean the air filter and air filter box | Clean | Every 15 hrs | Required work |
Final check: Check the vehicle for roadworthiness and take a test ride | Inspect | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Grease all moving parts (e.g., side stand, hand lever, chain, ...) and check for smooth operation | Lubricate | Every 15 hrs | Required work |
Make the service entry in KTM Dealer.net and in the service record | Inspect | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Read out the fault memory using the KTM diagnostics tool | Inspect | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Read out the fault memory using the KTM diagnostics tool after a test ride | Inspect | Every 15 hrs Also marked: Once after 1 operating hour | Required work |
Change the glass fiber yarn filling of the main silencer | Replace | Every 30 hrs | Required work |
Change the shaft seal rings of the water pump | Replace | Every 30 hrs | Required work |
Check the clutch | Inspect | Every 30 hrs | Required work |
Check the swingarm bearing | Inspect | Every 30 hrs | Required work |
Check the valve clearance | Inspect | Every 30 hrs Also marked: Once after 1 operating hour | Required work |
Perform a fork service. (All Six Days models) | Inspect | Every 90 hrs Also marked: Once after 15 operating hours | Service work (as additional order) |
Perform a fork service. (EXC‑F EU/AU/BR, EXC‑F Factory Edition, XCF‑W) | Inspect | Every 90 hrs Also marked: Once after 15 operating hours | Service work (as additional order) |
Service the shock absorber | Inspect | Every 90 hrs | Service work (as additional order) |
Change all engine bearings | Replace | Every 135 hrs | Service work (as additional order) |
Change the connecting rod, conrod bearing, and crank pin | Replace | Every 135 hrs | Service work (as additional order) |
Change the piston | Replace | Every 135 hrs | Service work (as additional order) |
Change the spark plug and spark plug connector | Replace | Every 135 hrs | Service work (as additional order) |
Change the suction pump | Replace | Every 135 hrs | Service work (as additional order) |
Change the valves, valve springs and valve spring seats | Replace | Every 135 hrs | Service work (as additional order) |
Check the camshaft and cam lever | Inspect | Every 135 hrs | Service work (as additional order) |
Check the cylinder head | Inspect | Every 135 hrs | Service work (as additional order) |
Check the oil pressure regulator valve | Inspect | Every 135 hrs | Service work (as additional order) |
Check the pressure pump and lubrication system | Inspect | Every 135 hrs | Service work (as additional order) |
Check the timing assembly | Inspect | Every 135 hrs | Service work (as additional order) |
Check the transmission and shift mechanism | Inspect | Every 135 hrs | Service work (as additional order) |
Check/measure the cylinder | Inspect | Every 135 hrs | Service work (as additional order) |
Replace the timing chain | Replace | Every 135 hrs | Service work (as additional order) |
Change the front brake fluid | Replace | Every 12 mo | Service work (as additional order) |
Change the hydraulic clutch fluid | Replace | Every 12 mo | Service work (as additional order) |
Change the rear brake fluid | Replace | Every 12 mo | Service work (as additional order) |
Clean the spark arrestor. (All XCF-W models) | Clean | Every 12 mo | Service work (as additional order) |
Grease the steering head bearing | Lubricate | Every 12 mo | Service work (as additional order) |
Every row above is factory schedule, straight from the chart. Intervals are shown in hrs.
Specs
From the 2015 manual's technical data section. Check yours before buying — these change between model years.
- Displacement
- 349.7 cm³ (21.34 cu in)
- Compression ratio
- 12.3:1
- Idle speed
- 1,950… 2,050 rpm
- Valve clearance (cold)
- intake: 0.10… 0.15 mm (0.0039… 0.0059 in)
- exhaust: 0.13… 0.18 mm (0.0051… 0.0071 in)
- Spark plug
- NGK LMAR9AI-8
- Plug gap
- 0.8 mm (0.031 in)
- Engine oil
- capacity: 1.2 l (1.3 qt.)
- spec: SAE 10W/60
- Coolant
- capacity: 1.2 l (1.3 qt.)
- Fuel
- tank: 9 l (2.4 US gal)
- Tire pressure (cold)
- off-road front: 1.0 bar (15 psi)
- off-road rear: 1.0 bar (15 psi)
- Drive chain
- 5/8 x 1/4"
Legend
- one-time — One-time interval - performed once when that figure is reached
- periodic — Periodic interval - repeated every time that figure comes round
From the manual
- Any further work resulting from the required or recommended work must be ordered and invoiced separately.
- Different service intervals may apply in your country depending on local operating conditions.
- Work in the service schedule must be carried out by an authorised KTM workshop and recorded, otherwise warranty claims are void.
Source: KTM Owner's Manual 2015 350 EXC-F / 350 XCF-W (incl. Six Days, Factory Edition) · Chart read from the 2015 manual. Intervals change between model years — confirm against yours.
Always confirm intervals, torque specs and part numbers against your own service manual. This site is a shopping aid, not a repair manual.
Open the hour meter tool