2016-2018 KTM 250 SX-F / 250 XC-F / 250 SX-F Factory EditionMaintenance schedule

Motocross / cross-country - 250cc four-stroke

Scheduled against engine operating hours (some columns also keyed to races or to calendar months).

Verified

Every interval on this page was read directly from the OEM chart.

Open the hour meter tool

Intervals

  • Once after 1 operating hour
  • Every 10 operating hours/after every race
  • Every 20 operating hours
  • Every 30 operating hours
  • Once after 10 operating hours
  • Once after 20 operating hours
  • Every 40 operating hours
  • Every 50 operating hours
  • Every 100 operating hours
  • Annually

Full schedule (51 items)

2016-2018 KTM 250 SX-F / 250 XC-F / 250 SX-F Factory Edition scheduled maintenance items and intervals
ItemActionIntervalChart
Change the engine oil and oil filter, clean the oil screen
Replace, Clean
Every 10 hrs
Also marked: Once after 1 operating hour
Required work
Change the fuel screen
Replace
Every 10 hrs
Also marked: Once after 1 operating hour
Required work
Check all hoses (e.g. fuel, cooling, bleeder, drainage, etc.) and sleeves for cracking, leaks, and incorrect routing
Inspect
Every 10 hrs
Also marked: Once after 1 operating hour
Required work
Check and charge the battery
Inspect
Every 10 hrs
Required work
Check idle
Inspect
Every 10 hrs
Also marked: Once after 1 operating hour
Required work
Check that the throttle cables are undamaged, routed without sharp bends, and set correctly
Inspect
Every 10 hrs
Also marked: Once after 1 operating hour
Required work
Check the antifreeze and coolant level
Inspect
Every 10 hrs
Also marked: Once after 1 operating hour
Required work
Check the brake discs
Inspect
Every 10 hrs
Required work
Check the brake lines for damage and leakage
Inspect
Every 10 hrs
Required work
Check the cables for damage and routing without sharp bends
Inspect
Every 10 hrs
Required work
Check the chain tension
Inspect
Every 10 hrs
Also marked: Once after 1 operating hour
Required work
Check the chain, rear sprocket, engine sprocket, and chain guide
Inspect
Every 10 hrs
Required work
Check the frame and swingarm
Inspect
Every 10 hrs
Required work
Check the free travel of the foot brake lever
Inspect
Every 10 hrs
Required work
Check the free travel of the hand brake lever
Inspect
Every 10 hrs
Required work
Check the front brake fluid level
Inspect
Every 10 hrs
Required work
Check the front brake linings
Inspect
Every 10 hrs
Required work
Check the fuel pressure
Inspect
Every 10 hrs
Required work
Check the heim joint for play
Inspect
Every 10 hrs
Required work
Check the rear brake fluid level
Inspect
Every 10 hrs
Required work
Check the rear brake linings
Inspect
Every 10 hrs
Required work
Check the rim run-out
Inspect
Every 10 hrs
Also marked: Once after 1 operating hour
Required work
Check the screws and nuts for tightness
Inspect
Every 10 hrs
Also marked: Once after 1 operating hour
Required work
Check the shock absorber linkage
Inspect
Every 10 hrs
Required work
Check the spoke tension
Inspect
Every 10 hrs
Also marked: Once after 1 operating hour
Required work
Check the steering head bearing play
Inspect
Every 10 hrs
Also marked: Once after 1 operating hour
Required work
Check the tire air pressure
Inspect
Every 10 hrs
Also marked: Once after 1 operating hour
Required work
Check the tire condition
Inspect
Every 10 hrs
Also marked: Once after 1 operating hour
Required work
Check the wheel bearing for play
Inspect
Every 10 hrs
Required work
Check the wheel hubs
Inspect
Every 10 hrs
Required work
Check/correct the fluid level of the hydraulic clutch
Inspect
Every 10 hrs
Required work
Clean the air filter and air filter box
Clean
Every 10 hrs
Required work
Final check: Check the vehicle for safe operation and take a test ride
Inspect
Every 10 hrs
Also marked: Once after 1 operating hour
Required work
Grease all moving parts (e.g., hand lever, chain, ...) and check for smooth operation
Lubricate
Every 10 hrs
Required work
Make the service entry in the KTM Dealer.net and in the Service and Warranty Booklet
Inspect
Every 10 hrs
Also marked: Once after 1 operating hour
Required work
Read out the error memory after the test ride using the KTM diagnostics tool
Inspect
Every 10 hrs
Also marked: Once after 1 operating hour
Required work
Read out the fault memory using the KTM diagnostics tool
Inspect
Every 10 hrs
Also marked: Once after 1 operating hour
Required work
Change the glass fiber yarn filling of the main silencer. (All SX‑F standard models, XC‑F US)
Replace
Every 20 hrs
Required work
Check the clutch
Inspect
Every 20 hrs
Required work
Check the swingarm bearing for play
Inspect
Every 20 hrs
Required work
Change the cover seal and shaft seal rings of the water pump
Replace
Every 30 hrs
Required work
Check the valve clearance
Inspect
Every 30 hrs
Also marked: Once after 1 operating hour
Required work
Service the fork
Inspect
Every 40 hrs
Also marked: Once after 10 operating hours
Recommended work
Service the shock absorber
Inspect
Every 40 hrs
Also marked: Once after 20 operating hours
Recommended work
Perform minor engine service including removing and installing engine. (Change spark plug and spark plug connector. Change piston, check and measure cylinder; check cylinder head. Check camshaft and cam lever. Check timing assembly. Change intake flange.)
Replace
Every 50 hrs
Recommended work
Change the fuel filter
Replace
Every 100 hrs
Recommended work
Perform major engine service including removing and installing engine. (Change valves, valve springs, valve spring seats and valve spring retainers. Change the connecting rod, conrod bearing, and crank pin. Check the transmission and shift mechanism. Check the oil pressure regulator valve. Change the suction pump. Check the force pump and lubrication system. Change timing chain. Change all engine bearings. Change freewheel.)
Replace
Every 100 hrs
Recommended work
Change the front brake fluid
Replace
Every 12 mo
Recommended work
Change the hydraulic clutch fluid
Replace
Every 12 mo
Recommended work
Change the rear brake fluid
Replace
Every 12 mo
Recommended work
Grease the steering head bearing
Lubricate
Every 12 mo
Recommended work

Every row above is factory schedule, straight from the chart. Intervals are shown in hrs.

Specs

From the 2017 manual's technical data section. Check yours before buying — these change between model years.

Displacement
249.91 cm3 (15.2505 cu in)
Bore × stroke
78 x 52.3 mm (3.07 x 2.059 in)
Compression ratio
14.4:1
Idle speed
2,250-2,350 rpm
Valve clearance (cold)
  • intake: 0.10-0.15 mm (0.0039-0.0059 in) at 20 C
  • exhaust: 0.13-0.18 mm (0.0051-0.0071 in) at 20 C
Spark plug
NGK LMAR9AI-8
Plug gap
0.8 mm (0.031 in)
Engine oil
  • capacity: 1.0 l (1.1 qt)
  • spec: SAE 10W/50
Coolant
  • capacity: 0.95 l (1 qt)
Fuel
  • tank: 7 l (1.8 US gal) SX-F; 8.5 l (2.25 US gal) XC-F US
  • spec: Super unleaded RON 95 / PON 91
Tire pressure (cold)
  • off-road front: 1.0 bar (15 psi)
  • off-road rear: 1.0 bar (15 psi)
Drive chain
5/8 x 1/4"

Legend

  • one-timeOne-time interval - performed once when that hour figure is reached
  • periodicPeriodic interval - repeated every time that hour/month figure comes round

From the manual

  • Any further work resulting from the required or recommended work must be ordered and invoiced separately.
  • Different service intervals may apply in your country depending on local operating conditions.
  • Work in the service schedule must be carried out by an authorised KTM workshop and recorded, otherwise warranty claims are void.
Source: KTM Owner's Manual 2017 250 SX-F / 250 XC-F (Art. no. 3213473en), section 9 Service Schedule · Chart read from the 2017 manual. Intervals change between model years — confirm against yours.

Always confirm intervals, torque specs and part numbers against your own service manual. This site is a shopping aid, not a repair manual.

Open the hour meter tool