2019-2023 Yamaha YZ250FMaintenance schedule
Motocross - 250cc four-stroke
Scheduled against races ridden and approximate engine hours (2.5 h per race).
Verified
Open the hour meter toolEvery interval on this page was read directly from the OEM chart.
Intervals
- After break-in
- Every race (about 2.5 hours)
- Every third race (about 7.5 hours)
- Every fifth race (about 12.5 hours)
- As required
Full schedule (90 items)
| Item | Action | Interval |
|---|---|---|
Air filter Clean and lubricate. | Clean, Lubricate | Every 2.5 hrs Also marked: After break-in |
Brake pedal, footrest Lubricate. | Lubricate | Every 2.5 hrs Also marked: After break-in |
Brake(s) Adjust lever position and pedal height. | Adjust | Every 2.5 hrs Also marked: After break-in |
Brake(s) Lubricate pivot point. | Lubricate | Every 2.5 hrs Also marked: After break-in |
Brake(s) Check brake disc surface. | Inspect | Every 2.5 hrs Also marked: After break-in |
Brake(s) Check fluid level and leakage. | Inspect | Every 2.5 hrs Also marked: After break-in |
Brake(s) Retighten brake disc bolts, caliper bolts, master cylinder bolts and union bolts. (Check for tightening torques.) | Inspect | Every 2.5 hrs Also marked: After break-in |
Cables Routing (Connection) | Inspect | Every 2.5 hrs Also marked: After break-in |
Cables Check and grease. | Lubricate | Every 2.5 hrs Also marked: After break-in |
Cables Check throttle cables on the throttle body for dirt and wear. | Inspect | Every 2.5 hrs Also marked: After break-in |
Clutch Inspect housing, friction plate, clutch plate and spring. | Inspect | Every 2.5 hrs Also marked: After break-in |
Cooling system Check coolant level and leakage. | Inspect | Every 2.5 hrs Also marked: After break-in |
Cooling system Check radiator cap attached. | Inspect | Every 2.5 hrs Also marked: After break-in |
Cooling system Inspect hoses. | Inspect | Every 2.5 hrs |
Drive chain Clean, lubricate, slack, alignment. | Clean, Lubricate | Every 2.5 hrs Also marked: After break-in |
Drive chain guide Inspect wear. | Inspect | Every 2.5 hrs |
Engine oil Check the engine oil amount. | Inspect | Every 2.5 hrs Also marked: As required |
Exhaust pipe, silencer, protector Check for exhaust leaks, and tightening torques. | Inspect | Every 2.5 hrs Also marked: After break-in |
Frame Clean and inspect. | Clean | Every 2.5 hrs Also marked: After break-in |
Front fork leg(s) Clean. | Clean | Every 2.5 hrs Also marked: After break-in |
Front fork leg(s) Inspect and adjust. | Adjust | Every 2.5 hrs Also marked: After break-in |
Front fork leg(s) Clean and grease oil seals and dust seals. | Clean, Lubricate | Every 2.5 hrs Also marked: After break-in; As required |
Outside nuts and bolts Retighten. | Inspect | Every 2.5 hrs Also marked: After break-in |
Rear shock absorber Inspect and adjust. | Adjust | Every 2.5 hrs Also marked: After break-in |
Rear shock absorber Check for tightening torques. | Inspect | Every 2.5 hrs Also marked: After break-in |
Relay arm, connecting rod Inspect, lube and retighten. | Inspect | Every 2.5 hrs Also marked: After break-in |
Steering head Inspect free play and retighten. (Check for tightening torques.) | Inspect | Every 2.5 hrs Also marked: After break-in |
Swingarm Inspect, lube and retighten. | Inspect | Every 2.5 hrs Also marked: After break-in |
Tire, wheels Inspect air pressure, wheel runout, tire wear and spoke looseness. | Inspect | Every 2.5 hrs Also marked: After break-in |
Tire, wheels Retighten sprocket bolt. | Inspect | Every 2.5 hrs Also marked: After break-in |
Engine oil Replace. | Replace | Every 7.5 hrs Also marked: After break-in |
Exhaust pipe, silencer, protector Replace fiver. (When the exhaust sound becomes louder or when a performance drop is felt.) | Replace | Every 7.5 hrs Also marked: As required |
Fuel tank, fuel pump Inspect. | Inspect | Every 7.5 hrs Also marked: After break-in |
Rear shock absorber bearings. Grease pillow balls and (After rain ride) | Lubricate | Every 7.5 hrs Also marked: As required |
Spark plug Check the electrodes and the terminals for wear. | Inspect | Every 7.5 hrs Also marked: After break-in |
Tire, wheels Check the bearing. | Inspect | Every 7.5 hrs |
Tire, wheels Lubricate. | Lubricate | Every 7.5 hrs |
Valve Check the valve clearances. | Inspect | Every 7.5 hrs Also marked: After break-in |
Camshaft Inspect the camshaft surface. Inspect the decompression system. | Inspect | Every 12.5 hrs |
Camshaft sprocket Check for wear on the teeth and for damage. | Inspect | Every 12.5 hrs |
Crankshaft Inspect and clean. | Clean | Every 12.5 hrs Also marked: As required |
Cylinder Inspect score marks. | Inspect | Every 12.5 hrs |
Cylinder head Check the coolant passages for corrosion. Inspect carbon deposits and eliminate them. Check for warpage, and replace the gasket. | Replace | Every 12.5 hrs |
Exhaust pipe, silencer, protector Clean. | Clean | Every 12.5 hrs |
Front fork leg(s) Replace oil. | Replace | Every 12.5 hrs Also marked: After break-in |
Nut (generator rotor) Check for tightening torques. | Inspect | Every 12.5 hrs Also marked: After break-in |
Oil filter element Replace. | Replace | Every 12.5 hrs Also marked: After break-in |
Oil strainer Clean. | Clean | Every 12.5 hrs |
Piston Replace the piston, piston pin, piston pin clip, and piston ring all as a set. | Replace | Every 12.5 hrs Also marked: As required |
Piston pin Replace the piston, piston pin, piston pin clip, and piston ring all as a set. | Replace | Every 12.5 hrs Also marked: As required |
Piston ring Replace the piston, piston pin, piston pin clip, and piston ring all as a set. | Replace | Every 12.5 hrs Also marked: As required |
Steering head Clean and lube. (After rain ride) | Clean | Every 12.5 hrs |
Timing chain Replace the timing chain and timing chain tensioner as a set. | Replace | Every 12.5 hrs Also marked: As required |
Timing chain tensioner Replace the timing chain and timing chain tensioner as a set. | Replace | Every 12.5 hrs Also marked: As required |
Valve Check the valve seats and the valve faces for wear. | Inspect | Every 12.5 hrs |
Valve lifter Check for scratches and wear. | Inspect | Every 12.5 hrs |
Valve spring Check the free length. | Inspect | Every 12.5 hrs |
Air filter Replace. | Replace | One time Also marked: As required |
Battery Check terminal for looseness and corrosion. | Inspect | One time Also marked: As required |
Brake(s) Replace pads. | Replace | One time Also marked: As required |
Brake(s) Replace brake fluid. | Replace | One time Also marked: As required |
Camshaft Replace. | Replace | One time Also marked: As required |
Camshaft sprocket Replace. | Replace | One time Also marked: As required |
Clutch Replace. | Replace | One time Also marked: As required |
Cooling system Check radiator cap operation. | Inspect | One time Also marked: As required |
Cooling system Change the coolant. | Replace | One time Also marked: As required |
Cylinder Inspect wear. | Inspect | One time Also marked: As required |
Drive chain Replace. | Replace | One time Also marked: As required |
Drive chain guide and drive chain support Replace. | Replace | One time Also marked: As required |
Engine guard Replace. | Replace | One time Also marked: As required |
Front fork leg(s) Replace oil seal. | Replace | One time Also marked: As required |
Fuel hose Inspect. | Inspect | One time Also marked: As required |
Fuel hose Replace. | Replace | One time Also marked: As required |
Levers Adjust clutch lever free play. | Adjust | One time Also marked: As required |
Piston Inspect crack. | Inspect | One time Also marked: As required |
Piston Inspect carbon deposits and eliminate them. | Inspect | One time Also marked: As required |
Piston pin Inspect. | Inspect | One time Also marked: As required |
Piston ring Check the end gap of the piston ring. | Inspect | One time Also marked: As required |
Protector guide Replace. | Replace | One time Also marked: As required |
Shift fork, shift cam, guide bar Inspect wear. | Inspect | One time Also marked: As required |
Spark plug Replace. | Replace | One time Also marked: As required |
Steering head Replace bearings. | Replace | One time Also marked: As required |
Throttle body Inspect. | Inspect | One time Also marked: As required |
Timing chain Check for damage and sticking. | Inspect | One time Also marked: As required |
Tire, wheels Replace bearings. | Replace | One time Also marked: As required |
Transmission Inspect. | Inspect | One time Also marked: As required |
Transmission Replace bearings. | Replace | One time Also marked: As required |
Valve Replace. | Replace | One time Also marked: As required |
Valve lifter Replace. | Replace | One time Also marked: As required |
Valve spring Replace. | Replace | One time Also marked: As required |
Every row above is factory schedule, straight from the chart. Intervals are shown in hrs.
Specs
From the 2020 manual's technical data section. Check yours before buying — these change between model years.
- Displacement
- 250 cm³
- Compression ratio
- 13.8 : 1
- Valve clearance (cold)
- intake: 0.12–0.19 mm (0.0047–0.0075 in)
- exhaust: 0.17–0.24 mm (0.0067–0.0094 in)
- Spark plug
- NGK/LMAR9E-J
- Plug gap
- 0.6–0.7 mm (0.024–0.028 in)
- Engine oil
- oil change: 0.73 L (0.77 US qt, 0.64 Imp.qt)
- with filter: 0.75 L (0.79 US qt, 0.66 Imp.qt)
- disassembled: 0.95 L (1.00 US qt, 0.84 Imp.qt)
- Coolant
- capacity: 0.93 L (0.98 US qt, 0.82 Imp.qt)
- Fuel
- tank: 6.2 L (1.6 US gal, 1.4 Imp.gal)
- Tire pressure (cold)
- front: 100 kPa (1.00 kgf/cm², 15 psi)
- rear: 100 kPa (1.00 kgf/cm², 15 psi)
- Secondary reduction
- 3.846 (50/13)
Legend
- Y — Service this item at this interval (marked in the OEM chart)
Chart notes
- 1. Items marked with an asterisk in the manual should be performed by a Yamaha dealer.
- 2. Calendar items (coolant, brake fluid) sit in the Remarks column rather than the interval columns.
From the manual
- Service life of parts varies significantly with the environment the machine runs in (rain, dirt); inspect earlier if conditions are harsh.
- Periodic inspection is essential to make full use of machine performance.
Source: 2020 Yamaha YZ250F Owner's Service Manual · Chart read from the 2020 manual. Intervals change between model years — confirm against yours.
Always confirm intervals, torque specs and part numbers against your own service manual. This site is a shopping aid, not a repair manual.
Open the hour meter tool